Electric Car Conversion Kits in India

The Indian automobile industry is constantly changing, leaving owners with a multitude of difficulties. In the face of historically high fuel costs, the government tightens its grip on older automobiles by exercising its regulatory power. The combination of poor air quality and environmental concerns in Indian cities highlights the need for sustainable mobility alternatives.

Car ownership becomes less appealing as fuel and maintenance expenses climb. Converting old cars into electric vehicles (EVs) seems like a reasonable option in this situation.

While EV conversion may not be a familiar notion to you, there are a number of Indian firms that specialize in it and may help you revitalize your old car. This essay examines the benefits of EV conversions, the method involved, and reliable Indian businesses that do excellent, skilled EV conversions.

So, What Exactly Is an Electric Car Conversion Kit?

An Electric Car Conversion Kit is a comprehensive set of components and hardware designed to convert traditional petrol or diesel vehicles into electric vehicles (EVs). These kits typically include essential elements like an electric motor, controller, battery pack, charging system, and other necessary components.

The conversion process entails removing the internal combustion engine (ICE) and associated components from the vehicle and replacing them with the electric drivetrain components provided in the kit. 

The electric motor serves as the new power source, and the battery pack stores and supplies energy to the motor. To ensure optimal performance and efficiency, the controller manages the flow of electricity between the battery and the motor.

Electric car conversion kits come in various configurations to accommodate different vehicle models and individual preferences. Some kits are specifically designed for particular car models, while others offer greater flexibility and compatibility across a broader range of vehicles.

Key Factors To Evaluate If You Are Thinking of Converting Your Car

Before converting your car to an electric vehicle, it’s crucial to consider factors like feasibility, compatibility, and overall expenses. Evaluate these key factors to ensure a smooth transition to the electric realm.

  1. Vehicle Type and Age
  • Older vehicles may require additional modifications for electric conversion.
  • Some conversion kits are designed for specific vehicle models, simplifying the process.
  1. Battery Range and Power Requirements
  • Assess your driving patterns to determine the desired electric vehicle range.
  • Consider the power needs of your vehicle based on factors like weight, size, and usage.
  1. Variety of Conversion Kits
  • Conversion kits come in different types, from DIY options to professional installations.
  • DIY kits are more budget-friendly but require technical knowledge, while professional installations may offer higher craftsmanship at a potentially higher cost.
  1. Expertise and Labor Requirements
  • Converting a car to an electric vehicle requires expertise in automotive engineering, electrical systems, and mechanics.
  • Evaluate your skills and decide whether to perform the conversion yourself or engage professionals, factoring in labor costs.
  1. Legal and Regulatory Considerations
  • Familiarize yourself with local legal and regulatory requirements for electric vehicle conversions.
  • Consult with authorities to ensure compliance with safety standards, emissions regulations, and any necessary certifications.

Considering these factors will help you make informed decisions and ensure a smooth transition to an electric vehicle.

Best Electric Car Conversion Kit in India

1. Bosch eAxle kit- EV Conversion Kit

Highlights

  • Enhanced Efficiency: 96% efficiency increase.
  • Cost-Effective Solution: Compact system reduces complexity and cost.
  • Scalability and Flexibility: Scales from 50 kW to 300 kW.
  • Performance Boost: Utilizes silicon carbide semiconductors for increased performance.

Specifications:

  • Scalable Output: 50 kW to 300 kW
  • Scalable Torque: 1000 Nm to 5000 Nm driveshaft
  • Electric Motor Top Speed (400V, 800V): 16,000/min, 18,500/min
  • Weight at 150 kW power output: Approximately 90 kg
  • Price: Not disclosed.

2. Loop Moto

Highlights:

  • Customized Solutions: Tailored solutions for various car models.
  • Complete Conversion Kit: Includes Lithium-ion batteries, BMS, gearless gearbox, AC charger, and 15 kW 3-phase AC motor.
  • Pan India Retrofitting Services: Retrofitting services available across India.

Specifications:

  • Range: 180 km
  • Top Speed: 80 km/h
  • Motor: 15 kW 3-phase AC motor
  • Charger: 3.3 kW AC onboard charger
  • Battery Type: LiFePO4 with smart BMS
  • Battery Capacity: 17.8 kWh
  • Gearbox: Gearless
  • Price: Between Rs. 3 lakhs to Rs. 5 lakhs.

3. E-Trio

Highlights:

  • Electric Conversion Kits: EV-150 and EV-180 conversion kits.
  • Government Approval: Approved by the government for retrofitting.
  • Comprehensive Components: Consists of Lithium-ion battery, motor, traction controller, onboard charger, power steering, DC-DC converter, and gearbox.

Specifications:

  • Battery Type: Lithium-ion
  • Range: 150 km (EV-150) and 180 km (EV-180)
  • Price: Starting from Rs. 4 lakhs.

4. Bharat Kit- Electric Car Conversion Kit

Highlights:

  • Comprehensive Conversion Kit: Includes gearbox, instrument cluster, AC complete kit, vacuum pump, and more.
  • Customized LiFePO4 Battery: Provides a range of 80 km on a single charge.
  • Well-Structured Battery Management System: With a battery controller.

Specifications:

  • Range: 80 km
  • Top Speed: 80 km/h
  • Motor: 15 kW
  • Voltage: 96V
  • Battery Type: LiFePO4
  • Charging Time: 4-5 hours
  • Price: Approximately Rs. 5 lakhs.

5. Rexnamo Electro

Highlights:

  • Impressive Performance: Top speed of 88 km/h and a range of 80 km.
  • Compatibility: Specifically designed for cars like Swift and Indica.
  • Price: Approximate cost for cars like Indica or Swift is Rs. 8,56,680.

Also Read: Can I Convert my Diesel Car to CNG?: Let’s Find Out


6. Northway Motorsport- Electric Car Conversion Kit

Highlights:

  • Conversion Kits for Maruti Dzire: Drive EZ and Travel EZ kits.
  • Compact Conversion Kits: Suitable for hatchback models like Polo, Swift, and Beat.

Price:

  • For Maruti Ignis, Drive EZ variant: Rs. 12.50 lakh
  • For Maruti Ignis, Travel EZ variant: Rs. 14.50 lakh.

These prices are indicative and may vary based on specific requirements and conditions.

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